This 3D animation shows the main components of the General Purpose Heat Source module, or GPHS—the essential building block for the radioisotope generators used by some NASA spacecraft to explore the solar system. These modules contain and protect the plutonium-238 (or Pu-238) fuel that gives off heat for producing electricity. The fuel is fabricated into ceramic pellets of plutonium-238 dioxide and encapsulated in a protective casing of iridium, forming a fueled clad. Fueled clads are encased within nested layers of carbon-based material and placed within an aeroshell housing to comprise the complete GPHS module.
Each GPHS is a block about four by four by two inches in size, weighing approximately 3.5 pounds (1.5 kilograms). They are nominally designed to produce thermal power at 250 watts at the beginning of a mission, and can be used individually or stacked together.
Modules have been subjected to extreme testing conditions that significantly exceeded the intensity of a wide range of potential accidents. Such tests have included simulating multiple reentries for a single module through Earth's atmosphere, exposure to high temperature rocket propellant fires, and impacts onto solid ground.
The enhanced GPHS modules used in the latest generation of radioisotope power systems incorporate additional rugged, safety-tested features that build upon those used in earlier generations. For example, additional material (20 percent greater in thickness) has been added to the graphite aeroshell and to the two largest faces of the block-like module. These modifications provide even more protection to help to contain the fuel in a wide range of accident conditions, further reducing the potential for release of plutonium-238 that might result.
All components of the nuclear power systems used to power NASA spacecraft are supplied by the U.S. Department of Energy (DOE).